Ultrasonic welding systems are composed of the same basic elements:
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A press to put the two or more parts together, to be assembled / welded under pressure
The ultrasonic press can be:
Ultrasonic welding systems are composed of the same basic elements:
The Ultrasonic Welding presses comes under following names:
Ultrasonic Welder, Ultrasonic plastic welder, Ultrasonic welding Press, Ultrasonic hand welding Press, Ultraschallschweiss presse, Ultraschallschweisspresse, Presse soudere ultrasons, Presse soudere ultrasonique, Presse ultrasonique, Ultraschall Schweißpresse, Ultraschall Kunststoff Schweißgerät, Ultraschall Vorschub einheit, Ultraschall Servopressen, Ultraschall Servo Press, Ультразвуковая сварка прессы, Ultrasonic plastic welding machine, Ultrasonic Tube Welder, Ультразвуковая сварка пластиковых машины, Machine de soudage par ultrasons en plastique,
But all of the above names serves the same purpose, to be able to have a controlled moment for the ultrasonic process, like Ultrasonic Welding, Ultrasonic slicing, Ultrasonic food Cutting ect. and are in 90% of the times used Vertical direct on the part
A ultrasonic nest or ultrasonic anvil where the parts are placed and allowing the high ultrasonic frequency vibration to be directed to the interfaces
An ultrasonic stack composed of a ultrasonic converter or ultrasonic piezoelectric transducer, an optional ultrasonic booster and a sonotrode, Horn.
All three elements of the ultrasonic stack are specifically tuned to resonate at the same exact ultrasonic frequency (Typically 15, 20, 25, 30, 35 or 40 kHz)
Ultrasonic Converter: Converts the electrical signal into a mechanical ultrasonic vibration
Ultrasonic Booster: Modifies the amplitude of the ultrasonic vibration. It is also used in standard systems to clamp the ultrasonic stack in the press.
Sonotrode: Applies the mechanical ultrasonic vibration to the parts to be ultrasonic welded.
An electronic ultrasonic generator (US: Power supply) delivering a high power AC signal with frequency matching the resonance ultrasonic frequency of the ultrasonic stack.
A controller controlling the movement of the ultrasonic press and the delivery of the ultrasonic energy.
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