PLS, Author at United Ultrasonic

Ultrasonic Food Slicing Blade 600 mm

PLS — Tue, 24 May 2016 14:26:34 +0000

Ultrasonic Food Slicing Blade 600 mm wide 25 kHz, for trible booster support

The ultrasonic blade which called ultrasonic sonotrode or ultrasonic Horn vibrates at high frequencies of 20 kHz to 40 kHz, and this high-frequency vibration reduces the friction resistance at cutting surface. This low-friction ultrasonic cutting make a ultrasonic blade cut the food products smoothly. It brings clean and beautiful cutting surface for various food products.

Also, ultrasonic food cutting reduces the chips of foods during the cutting. This reducing the down time to clean up of your production system.

Our ultrasonic food Slicer will be Easy to install in your current production system.

Features of Ultrasonic Food Cutting

Ultrasonic vibration reduces friction resistance between the ultrasonic blade and food, and it makes the ultrasonic blade cut smoothly without deformation.

The ultrasonic cutting blade is made of titanium. It is completely inert and enduring material.

Because it reduces the chips of food during ultrasonic cutting and fouling on the ultrasonic blade, you can reduce the down time to cleaning and increase the productivity.

Ultrasonic cutting is suitable for the food products which include different hardness foods such as ultrasonic cutting of Cheese, ultrasonic cutting of Cake and bread, ultrasonic cutting of Pizza, ultrasonic cutting of Käse, ultrasonic cutting of candy, ultrasonic cutting of nuts, ultrasonic cutting of Nougat, ultrasonic sandwich cutting, ultrasonic cutting of Frozen food and ultrasonic cutting of dried fruits

Ultrasonic Cutting Sonotrodes comes under following names:

Ultrasonic Food Cutting, Alimentare taglio ad ultrasuoni, Ultraschallschneiden, Corte de alimentos por ultrasonido, Ultrasonic candy cutting, Corte de alimentos ultra-sônica, Coupe de bonbons à ultrasons, Ultraschall backwaren schneiden, Ultraschall Lebensmittel schneiden, Coupe l’alimentation par ultrasons, De découpe par ultrasons, ultrasonic food cutting horn, ultrasonic food cutting sonotrode, alimentaire à ultrasons coupe la corne, à ultrasons sonotrode coupe l’alimentation, alimentaire à ultrasons coupé La Corne, à ultrasons sonotrode coupé l’alimentation, couper le fromage à ultrasons, Ultrasonic Cheese cutting, Ultrasonic Food Slicing, Ultrasonic Food Slicer, Ultrasonik Gıda Kesim, Ультразвуковая резка продовольственной

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Continuously ultrasonic welder

PLS — Tue, 24 May 2016 12:23:25 +0000

Sound of silence, rotating continuously ultrasonic cross welding machine. Sound of Silence, Twin / dual horn – sonotrode – Dual Transducer / booster

Sound of silence, rotating ultrasonic sewing machines and ultrasonic textile cutter.

Sound of Silence, 25 kHz.
Twin Transducer– converter – Dual booster – Twin booster
Welds from both sides, do to heated drum to provide weld in center of 2 materials.
High speed even in 2 x 120µ PP up to 37 meters per minute
Speeds can be up to 600 meters per minute in automatic lines welding diapers
Compact design.

Email : info@sonic-power.com

Ultrasonic welding machines comes in many designs, but common for most of the they are made with 20 kHz, and operator that is using them are them exposed for the high sound level and thereby hearing loos over time.

We have developed our ultrasonic continuously welding machines from 25 kHz and up and thereby no hearing sound or uncomfortable feeling when using them.

The advantage are also that do to the higher ultrasonic frequency you are also able to weld faster and weld material that you are not able to weld with 20 kHz.

Ultrasonic Sewing welders comes under following names:

Ultrasonic sewing machine, Ultrasonic sewingmachine, Ultraschallnähmaschine, Ultraschall Nähmaschine, Ultrasonic cutter, ultraschall textile schneidern, Machine à coudre à ultrasons, Máquina de costura ultra-sônica, Ultradźwiękowe maszyny do szycia, Ультразвуковые швейные машины, Máquina de coser por ultrasonidos, Macchina da cucire ad ultrasuoni, Ultrasonic Cut and seal, Tagliare ultrasuoni e guarnizione, Corte ultrasónico y el sello, Ультразвуковые и печать, cortar ultra-sônico e selo, Ultradźwiękowy cięcie i pieczęć, couper ultrasons et le joint, ultraschall schneiden und versiegeln,

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Ultrasonic Titanium Rotary horn 35 kHz

PLS — Mon, 23 May 2016 19:08:22 +0000

Ultrasonic Titanium Rotary horn 35 kHz

An ultrasonic rotary horn intended to be excited at a frequency of from about 18 to about 60 kHz, which horn is a shaped, solid object having a rotational axis and a radial surface terminated by a first end and a second end.

The horn is racially symmetrical. The thickness of the horn at the rotational axis is greater than the width of the horn at the radial surface. The diameter, width, and thickness of the horn are selected for a desired frequency so that the horn, upon being excited by ultrasonic energy at such frequency which is input at the rotational axis at, and substantially perpendicular to, one or both ends, is adapted to resonate in a manner such that:

The excited end moves substantially in phase with the movement of the source of excitation.
The opposing end, whether or not it is actively excited, moves substantially out of phase with the movement of the excited end.
The radial work-contacting surface also moves substantially out of phase with the movement of the excited end.
In addition, the first end and the second end have a substantially convex configuration which comprises a central, circular, flat portion which is concentric with the rotational axis and a generally concave portion from the flat portion to said radial
The horn exhibits a single nodal point at its geometric center.
Working ultrasonic rotating horns / sonotrode frequency: 20 kHz, 23 kHz, 25 kHz (sound of silence), 30 kHz, 35 kHz, 36 kHz, and 40 kHz.
Can be anodized or as here wolfram carbide coated for even more ware

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Ultrasonic composite horn – sonotrode

PLS — Mon, 23 May 2016 19:04:12 +0000

Ultrasonic composite horn / sonotrode designed in 20 kHz, with 4 daughter horn

The ultrasonic composite horn / sonotrode is actually a half-wave coupled horns / sonotrode with two or more half-wave, tuned horns attached to it. This technology was first used in 1973. Because designs can often eliminate the need to invest in additional ultrasonic systems, they reduce equipment investment costs and minimize production time.

Composite ultrasonic horn / sonotrode designs are common on applications that cover a large surface area and on applications where there are multiple insertion, staking, or welding points. Some of automotive customers use composite ultrasonic sonotrodes / horns to attach insulator pads to door panels or similar,

Another common application that benefits from composite ultrasonic tooling is packaging (a vacuum-formed blister package), as this composite horn is designed for. The ultrasonic composite horn / sonotrode saves manufacturers production time and costs, as it welds the package simultaneously at several different points, instead of using a multiple-head system or having an operator / machine ultrasonic weld each point separately.

Composite ultrasonic horns / sonotrodes are also in applications where it’s difficult to create enough amplitude to weld. The amplitude at the face of a composite horn is higher than what could ever be achieved by a single large horn. The amplitude is designed into each of the individual half-wave horn attachments, not the coupler, a higher amplitude is generated at the weld area; this avoids causing excessive stress to the coupler horn.

Although composite horns / sonotrodes can eliminate the need for additional assembly systems, cut production times, and lower labor costs, they are more expensive than standard horns / sonotrodes. The added cost is due to the extra titanium or aluminum and machining time the composite horns require.

Typical ultrasonic composite horns / sonotrodes have aluminum couplers and titanium half-wave attachments. In addition to the expense of titanium, all of the half-wave attachments must be tuned within 50 cycles of each other. And they must be properly mounted onto the coupler horn. This design we have here is done with both aluminium as mother horn and titanium as daughter horns

The most common mounting method utilizes a 1/2 unf- or 3/8 unf stud at the top of the half-wave attachment; it’s screwed into a threaded hole at the output face of the coupler. In this case we have also used tuned titanium bolt. The bolt is mounted through the coupler; then the horn attachments are bolted to the coupler. The tuned bolt method is primarily used on composite horns that have two or more block horn / sonotrode attachments, like in this case.

In addition to the extra metal and machining that’s required, composite horns have more design considerations than a standard ultrasonic horn / sonotrode. We always have to make sure the horn / sonotrode we are designing is balanced. But when we deal with composite ultrasonic horns / sonotrodes, all of the ultrasonic horns / sonotrodes attachments have to be positioned evenly around the coupler, so the weight is evenly distributed. Sometimes the attachments are different lengths and different shapes, but you still have to keep the horn balanced.

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Ultrasonic Carbide knife Cutting Systems

PLS — Mon, 23 May 2016 17:34:07 +0000

Ultrasonic Carbide knife Systems are designed to cut special good for cutting aluminum and aramid honeycombs textiles thermoplastic films, rubber woven and non-woven fabrics and . Ultrasonic Cutting Systems can be operated as hand-held units or incorporated into automated machinery

Solid, one-piece construction of horn blade virtually eliminates breakage and energy loss
Minimal blade flexure yields straighter cuts without having to support the blade
High speed cutting
No flash from cutting
Compatible with all ultrasonic probe converter systems
Available in 20, 25, 30, 35 or 40 kHz frequencies
small diameter on solid mount clamping ring Ø55 mm

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Ultrasonic Transducer / converter

PLS — Wed, 18 May 2016 18:38:52 +0000

Ultrasonic transducers / Converters up to 5000 watt..

These are the main features with ultrasonic food cutting transducer

20 kHz Ultrasonic power up to 5000 watt.
25 kHz Ultrasonic power up to 3500 watt
30 kHz Ultrasonic power up to 2000 watt
35 Khz Ultrasonic power up to 1700 watt
36 kHz Ultrasonic power up to 1700 watt
40 kHz Ultrasonic power up to 1500 watt
Tthe ransducers / converters are so designed the can be used in all brands of ultrasonic generators.
Air our let for intesive production speed, where air cooling is needed for cooling the piezo.
Perfect clean surface
Compact equipment with a wide range of application
Wide product variety of converters
No diameter, weight or thickness limits
Easy tmaintain.

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Ultrasonic 25 kHz transducer 3500 watt

PLS — Wed, 18 May 2016 18:26:52 +0000

Ultrasonic 25 kHz transducer up to 3500 watt. High power “Sound of silence” ultrasound. Our Unique design have enabled us to design high power in higher frequencies than all others.

These are the main features with ultrasonic food cutting transducer

Can be cooled with air that is not completely clean, do to the air holes on the side, the dirt will just come out
Ultrasonic power up to 3500 watt.
Transducer amplitude 18µ
No more need for sound proof cabins.
Air our let for intensive production speed, where air cooling is needed for cooling the piezo.
Perfect clean cut surface
Compact equipment with a wide range of application
Wide product variety of converters
No diameter, weight or thickness limits
Easy to maintain.

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Ultrasonic converter 40 kHz – 1500 watt

PLS — Wed, 18 May 2016 18:21:11 +0000

Ultrasonic 40 kHz transducer oup to 1500 watt..

These are the main features with ultrasonic food cutting transducer

Can be cooled with air that is not completely clean, do to the air holes on the side, the dirt will just come out
Ultrasonic power up to 1500 watt
Air our let for intesive production speed, where air cooling is needed for cooling the piezo.
Perfect clean cut surface
Compact equipment with a wide range of application
Wide product variety of converters
No diameter, weight or thickness limits
Easy tmaintain.

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Ultrasonic Transducer for food industry

PLS — Wed, 18 May 2016 18:12:54 +0000

Ultrasonic Food cutting transducer or to be used in rooms where air is not clean.

These are the main features with ultrasonic food cutting transducer

Can be water jet cleaned
Ultrasonic power up to 4000 watt
Air our let for intesive production speed, where air cooling is needed for cooling the piezo.
Perfect clean cut surface
Compact equipment with a wide range of application
Wide product variety of converters without any tool changing, nougat – candy bar- cheese ect.
No diameter, weight or thickness limits
Easy to wash down, and easy to maintain.

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Ultrasonic food cutting machine “sound of Silence”

PLS — Wed, 18 May 2016 12:41:37 +0000

Ultrasonic food cutting machines “sound of silence”, in 25 kHz, for cutting small mini candy bars.

Ultrasonic food cutting blade in titanium half wave cutting height, and mm 240 mm wide and 60 mm cutting height cutting blade.

The clamping of the blade are unique, do to the nodal support, so the ultrasonic blades are always in the same fixed position, no matter what happens.

These are the main features with ultrasonic food cutting blades

No sticking to the ultrasonic blade / horn / knife / sonotrode, ultrasonic food cutting reduces the chips of foods during cutting.
Ultrasonic vibration reduces friction resistance between the blade and food, and it makes the blade cut smoothly without deformations.
Perfect clean cut surface
Compact equipment with a wide range of application
Scalable machines adjustable to your needs, via our partners.
Wide product variety of slicing without any tool changing, nougat – candy bar- cheese ect.
No diameter, weight or thickness limits
Easy to wash down, and easy to maintain. Because it reduces the chips of food during cutting and fouling on the blade, you can reduce the down time and increase the productivity
Max. cutting width with 1 blade: 450 mm (20 kHz)
Possibility to increase the cutting width with blades in series
High speed slicing: 60 to 200 strokes / min. per blade
Working blade frequency: 20 kHz, 23 kHz, 25 kHz (sound of silence), 30 kHz, 35 kHz, 36 kHz, and 40 kHz.
Can be anodized, for even more easy cleaning and ware

The ultrasonic blade which called sonotrode or Horn vibrates at high frequencies of 20 kHz to 40 kHz, and this high-frequency vibration reduces the friction resistance at cutting surface. This low-friction cutting make a blade cut the food products smoothly. It brings clean and beautiful cutting surface for various food products.

Our ultrasonic food cutter will be Easy to install in your current production system.

The cutting blade is mostly made of titanium. It is completely inert and enduring material.

It is suitable for the food products which include different hardness foods such as Cheese, Cake and bread, Pizza, Käse, candy, nuts, Nougat, Frozen food and dried fruits

The post Ultrasonic food cutting machine “sound of Silence” appeared first on United Ultrasonic.