USG 2 Ultrasonic Generator encoder model generator

Our ultrasonic Generators are able to run any frequency 15 kHz, 20 kHz, 22 kHz, 23 kHz, 25 kHz, 28 kHz, 30 kHz, 35 kHz, 36 kHz, 40 kHz, 50 kHz, 60 kHz, 70 kHz, 80 kHz.USG 2 ultrasonic generator assembly systems are available from 400-3300 Watts output power. This enables operating in continues, distance, time, energy or peak power welding modes, depending on the control level selected. Multiple modes are valuable for applications requiring a high level of process control and weld quality.

In addition, the amplitude can be regulated from 50-100% from the front panel or via a remote 5-10 volt signal. All systems include the enhance digital processor PID / PLL frequency control with a frequency window + – 1000 Hz providing enhanced performance, consistency, and reliability.

It also includes a user interface with a LARGE LCD display designed for ease of use in setup, operation, and troubleshooting. The system also has enhanced data capabilities for configuration and information management.

These systems are designed for use in manual, semi-automated, or fully automated environ¬ments. An actuator may be connected and controlled direct from the generators 9 pole Sub-D connector.

KEY FEATURES

User Interface/Process Controls

• Size L435 x W260 x H140, Weight 6.8 kg

• 1 Ms sampling rate of data provides Superior performance, consistency, and control.

• Multiple welding modes dependent on control level, time, energy, peak power, and ground detect. Energy is settable in increments of 0.1 watt. Peak power can be set in increments of 1 watt %.

• Amplitude 50-100% — can be controlled from the front panel or from remote with a 5-10 volt signal.

• Expanded process control limits, trigger range, energy compensation, provide more choices in application setup.

• Expanded quality monitoring limits to identify “reject” parts.

• Built-in digital amplitude control – for fine-tuning of critical applications, because amplitude is the most important variable in ultrasonic welding. The setting has a range of 50% to 100%.

• True alarm messages for ease of troubleshooting, with links to additional information.

• Self-diagnostics – visual, audible, and logic output alarms.

• Built-in frequency and memory diagnostics for simplified troubleshooting of the converter/booster/ horn stack.

• Alarm and cycle counters are built in for tracking production; works via a real time clock.

• Built-in ground detect with scrub / Afterburst time delay up to 30 seconds to increase tooling and converter life in cut and seal applications.

• Selectable pre-triggering or trigger by time.

• Fully voltage and current protected – able to cut cable under full load, without damaging the generator.

• Password protection feature for lock-out of unauthorized process changes

Power Supply

• Line / Load Regulation – Corrects for variations due to power line fluctuations and varying load conditions.

• Auto tune plus Memory – Provides fully-automatic tuning in a range of ±1000 Hz going up from 19.000 for 20 kHz horns, ±1000 Hz 29 kHz for 30.000 Hz horns, and ± 1000 Hz around 39.000 kHz for 40 kHz horns, and stores the horn frequency during initial start up test.

• IP 65 the generator can be delivered as IP65, for hard environment production.

• System Protection Monitor (SPM) Five levels of power supply protection are provided: 1) phasing, 2) over voltage, 3) over current.

Series USG400 USG800 USG1100 USG1500 USG2000 USG2500 USG3300

Output Power 400 watt 800 watt 1100 watt 1500 watt 2200 watt 2500 watt 3300 watt

Line voltage 180-250 VAC 180-250 VAC 180-250 VAC

Max currect 7 Amps max 10 Amps max 13 Amps max 16 Amps max

Frequency 14-150 kHz 14-40 kHz 14-25 kHz 14-22 kHz 14-22 kHz

Max cycle rate 300 cycle parts per minute

Ambient temp range 41-122° F (5-50°C)

Ultrasonic generators comes under following names:

Ultrasonic welding Generator, Ultraschall schweiss generator, Ultraschall schweissgenerator, Ultraschall generatoren, Ultrasonic Generator, Ultraschall Generator, Generador de ultrasonidos, Gerador de ultra-som, Ultrasonic Cutting Generator, Ультразвуковой генератор сварочный, Ultradźwiękowy Generatory spawanie, Générateur de soudage par ultrasons, Générateur à ultrasons coupe l’alimentation, Ultrasonic food cutting Generator, Ultradźwiękowy Generator cięcie żywności, Ультразвуковой генератор резки пищи, Générateur de soudage par ultrasons, ultrasonic welding generator, saldatura generatore di ultrasuoni, Ultradźwiękowy generatory spawalniczy, gerador de soldagem ultra-sônica, ультразвуковой генератор сварочный, generador de soldadura por ultrasonidos, Ultraschallschweißen generator, Ultrasons générateur de soudage de plastique, generatore di saldatura ad ultrasuoni di plastica, Ultradźwiękowy generatory spawanie plastiku, gerador de soldagem ultra-sônica de plástico, ультразвуковой сварки пластиковых генератор, generador de ultrasonidos de soldadura de plástico, Ultraschall Kunststoffschweißen Generator, Ultrasonic plastic welding generator, ultrasonic welding generator, Ultraschall schweissen generator, Ultraschallschweissen generator, ultrasonique générateur, ultrasonique coupe générateur, ultrasonique nourriture coupe générateur, Zgrzewarki wykorzystywane, Ultradźwiękowy generatory, Ultraschallgenerator ,ultraschallgeneratoren, ultraschall schweissen generatoren, ultrasonic food cutting generator,

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Ultrasonic Food Slicing Blade 600 mm wide 25 kHz, for trible booster support

Email : info@united-ultrasonic.com

The ultrasonic blade which called ultrasonic sonotrode or ultrasonic Horn vibrates at high frequencies of 20 kHz to 40 kHz, and this high-frequency vibration reduces the friction resistance at cutting surface. This low-friction ultrasonic cutting make a ultrasonic blade cut the food products smoothly. It brings clean and beautiful cutting surface for various food products.

Also, ultrasonic food cutting reduces the chips of foods during the cutting. This reducing the down time to clean up of your production system.

Our ultrasonic food Slicer will be Easy to install in your current production system.

Features of Ultrasonic Food Cutting

Ultrasonic vibration reduces friction resistance between the ultrasonic blade and food, and it makes the ultrasonic blade cut smoothly without deformation.

The ultrasonic cutting blade is made of titanium. It is completely inert and enduring material.

Because it reduces the chips of food during ultrasonic cutting and fouling on the ultrasonic blade, you can reduce the down time to cleaning and increase the productivity.

Ultrasonic cutting is suitable for the food products which include different hardness foods such as ultrasonic cutting of Cheese, ultrasonic cutting of Cake and bread, ultrasonic cutting of Pizza, ultrasonic cutting of Käse, ultrasonic cutting of candy, ultrasonic cutting of nuts, ultrasonic cutting of Nougat, ultrasonic sandwich cutting, ultrasonic cutting of Frozen food and ultrasonic cutting of dried fruits

Ultrasonic Cutting Sonotrodes comes under following names:

Ultrasonic Food Cutting, Alimentare taglio ad ultrasuoni, Ultraschallschneiden, Corte de alimentos por ultrasonido, Ultrasonic candy cutting, Corte de alimentos ultra-sônica, Coupe de bonbons à ultrasons, Ultraschall backwaren schneiden, Ultraschall Lebensmittel schneiden, Coupe l’alimentation par ultrasons, De découpe par ultrasons, ultrasonic food cutting horn, ultrasonic food cutting sonotrode, alimentaire à ultrasons coupe la corne, à ultrasons sonotrode coupe l’alimentation, alimentaire à ultrasons coupé La Corne, à ultrasons sonotrode coupé l’alimentation, couper le fromage à ultrasons, Ultrasonic Cheese cutting, Ultrasonic Food Slicing, Ultrasonic Food Slicer, Ultrasonik Gıda Kesim, Ультразвуковая резка продовольственной

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Sound of silence, rotating continuously ultrasonic cross welding machine. Sound of Silence, Twin / dual horn – sonotrode – Dual Transducer / booster

Sound of silence, rotating ultrasonic sewing machines and ultrasonic textile cutter.

• Sound of Silence, 25 kHz.
• Twin Transducer– converter – Dual booster – Twin booster
• Welds from both sides, do to heated drum to provide weld in center of 2 materials.
• High speed even in  2 x 120µ PP up to 37 meters per minute
• Speeds can be up to 600 meters per minute in automatic lines welding diapers
• Compact design.

Email : info@sonic-power.com

Ultrasonic welding machines comes in many designs, but common for most of the they are made with 20 kHz, and operator that is using them are them exposed for the high sound level and thereby hearing loos over time.

We have developed our ultrasonic continuously welding machines from 25 kHz and up and thereby no hearing sound or uncomfortable feeling when using them.

The advantage are also that do to the higher ultrasonic frequency you are also able to weld faster and weld material that you are not able to weld with 20 kHz.

Ultrasonic Sewing welders comes under following names:

Ultrasonic sewing machine, Ultrasonic sewingmachine, Ultraschallnähmaschine, Ultraschall Nähmaschine, Ultrasonic cutter, ultraschall textile schneidern, Machine à coudre à ultrasons, Máquina de costura ultra-sônica, Ultradźwiękowe maszyny do szycia, Ультразвуковые швейные машины, Máquina de coser por ultrasonidos, Macchina da cucire ad ultrasuoni, Ultrasonic Cut and seal, Tagliare ultrasuoni e guarnizione, Corte ultrasónico y el sello, Ультразвуковые и печать, cortar ultra-sônico e selo, Ultradźwiękowy cięcie i pieczęć, couper ultrasons et le joint, ultraschall schneiden und versiegeln,

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Ultrasonic Titanium Rotary horn 35 kHz

An ultrasonic rotary horn intended to be excited at a frequency of from about 18 to about 60 kHz, which horn is a shaped, solid object having a rotational axis and a radial surface terminated by a first end and a second end.

The horn is racially symmetrical. The thickness of the horn at the rotational axis is greater than the width of the horn at the radial surface. The diameter, width, and thickness of the horn are selected for a desired frequency so that the horn, upon being excited by ultrasonic energy at such frequency which is input at the rotational axis at, and substantially perpendicular to, one or both ends, is adapted to resonate in a manner such that:

• The excited end moves substantially in phase with the movement of the source of excitation.
• The opposing end, whether or not it is actively excited, moves substantially out of phase with the movement of the excited end.
• The radial work-contacting surface also moves substantially out of phase with the movement of the excited end.
• In addition, the first end and the second end have a substantially convex configuration which comprises a central, circular, flat portion which is concentric with the rotational axis and a generally concave portion from the flat portion to said radial
• The horn exhibits a single nodal point at its geometric center.
• Working ultrasonic rotating horns / sonotrode frequency: 20 kHz, 23 kHz, 25 kHz (sound of silence), 30 kHz, 35 kHz, 36 kHz, and 40 kHz.
• Can be anodized or as here wolfram carbide coated for even more ware

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Ultrasonic transducers / Converters up to 5000 watt..

These are the main features with ultrasonic food cutting transducer

• 20 kHz Ultrasonic power up to 5000 watt.
• 25 kHz Ultrasonic power up to 3500 watt
• 30 kHz Ultrasonic power up to 2000 watt
• 35 Khz Ultrasonic power up to 1700 watt
• 36 kHz Ultrasonic power up to 1700 watt
• 40 kHz Ultrasonic power up to 1500 watt
• Tthe ransducers / converters are so designed the can be used in all brands of ultrasonic generators.
• Air our let for intesive production speed, where air cooling is needed for cooling the piezo.
• Perfect clean surface
• Compact equipment with a wide range of application
• Wide product variety of converters
• No diameter, weight or thickness limits
• Easy tmaintain.

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Ultrasonic 25 kHz transducer up to 3500 watt. High power “Sound of silence” ultrasound. Our Unique design have enabled us to design high power in higher frequencies than all others.

These are the main features with ultrasonic food cutting transducer

• Can be cooled with air that is not completely clean, do to the air holes on the side, the dirt will just come out
• Ultrasonic power up to 3500 watt.
• Transducer amplitude 18µ
• No more need for sound proof cabins.
• Air our let for intensive production speed, where air cooling is needed for cooling the piezo.
• Perfect clean cut surface
• Compact equipment with a wide range of application
• Wide product variety of converters
• No diameter, weight or thickness limits
• Easy to maintain.

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Ultrasonic 40 kHz transducer oup to 1500 watt..

These are the main features with ultrasonic food cutting transducer

• Can be cooled with air that is not completely clean, do to the air holes on the side, the dirt will just come out
• Ultrasonic power up to 1500 watt
• Air our let for intesive production speed, where air cooling is needed for cooling the piezo.
• Perfect clean cut surface
• Compact equipment with a wide range of application
• Wide product variety of converters
• No diameter, weight or thickness limits
• Easy tmaintain.

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Ultrasonic Food cutting transducer or to be used in rooms where air is not clean.

These are the main features with ultrasonic food cutting transducer

• Can be water jet cleaned
• Ultrasonic power up to 4000 watt
• Air our let for intesive production speed, where air cooling is needed for cooling the piezo.
• Perfect clean cut surface
• Compact equipment with a wide range of application
• Wide product variety of converters without any tool changing, nougat – candy bar- cheese ect.
• No diameter, weight or thickness limits
• Easy to wash down, and easy to maintain.

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